Hi Turnkey,
What unit and what kind of RAID array are you running (how many drives, which controller and which machine??).
Im quite familiar with the IBM server and storage products, including RAID arrays, and depending on the machine and the array you have established, you could potentially lose upto 4 drives and still be ok (if you have a 6 drive array).
Let me know - maybe on your setup theres nothing that can be done - but maybe I will catch something youve missed - hopefully I can help....